A. Zahner is a metal fabricator in KC that has been there for 116 years. They work in all metals, but not with composits, and they use various types of machinery. They fabricate structures for anyone who happens to need their services, but usually for businesses, museums, and occasionally the government. They are know internationally for their metalwork, and have created structures all over the world. Some of the jobs they have worked on include the 9/11 memorial, various Frank Gehry buildings, the Cooper Union in New York, and the Peterson Automotive Museum in Miami, FL.
Their machines include a Press Punch (which is patented by them) to cut holes and shapes into metal, a water jet which provides 3000 psi and can cut through 6 inch steel, shears, a bridge mill, routers/cutters, and various others. A lot of R&D happens at the KC facility, but we were told there is also a facility in Dallas, Texas, which is mostly for production. Also, in Texas, they have a bead blaster to use on surfaces of metals that uses glass beads. Generally, we were told they try to stay away from paints when it comes to surfacing their metals, but sometimes its required. When they work with clients, the jobs they take on can take from months to years, depending on the design process and the client's needs.
Thanks to A. Zahner for allowing our class to view their facility, and to May for setting up the field trip!
-RM
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